Tomato paste production line turkey for manufacturing tomato sauce

Introduction of tomato paste processing line:

1.The whole tomato processing line is including a lifting system, bubble water cleaning system, sorting system, crushing system, preheating enzyme inactivation system, pulping system, vacuum concentration system, sterilizing system and aseptic bag filling system.

2.Production capacity includes: 40 tons,60 tons, 100tons, 150 tons, 300 tons, 400 tons, 500 tons, 600 tons, 800 tons, 1000 tons, 1200 tons and 1500 tons of fresh tomatoes per day.

3.The tomato paste concentration rate is 28%, 30%, 32%, 36 38%.

4.The tomato paste evaporator uses a secondary steam condensation recovery system, which greatly reduces steam consumption.

5.Using the special effect of the crusher and low-temperature concentration (first effective evaporation temperature is less than 70 ° C), the material stays in the evaporator for a short time, and the loss of nutrients such as red pigment (ketchup) is small.

6.The whole tomato paste processing line is fully automatic and all the control parts are using international famous brands such as SIEMENS PLC, SCHNEIDER electronic parts, DANFOSS converter and other world first-class brand parts to ensure the whole processing line with high performance.

7.Tomato paste production uses a low-temperature vacuum evaporator, which greatly reduces energy consumption; at the same time, the flavor and nutrients of tomatoes are preserved to the maximum in a low-temperature state. For the cooling water of the evaporator, the outer tank is recirculated to reduce the waste of cooling water.

8.The entire process design and pipeline connection layout take into account the retention of the original natural aromatic components of the ketchup product. The entire cooling and heating process and material transfer are completed in a short time and a short distance, which effectively prevents the heat-sensitive reflection of flavor substances Escape; at the same time, it reduces the quality damage caused by the oxidation reaction of tomato puree under high temperature.

9.The tomato paste processing line main equipment is all SUS304/316 material, which ensures the end products are of high quality and hygiene.

10. The production machine is flexible, tomato paste, tomato puree or tomato juice can be produced according to the free combination of the products produced according to the customer requirements.

11. All the machine is linkage start and stop and controlled by PLC, which greatly saves labors and enhance the production efficiency.

12. The end products can be filled into aseptic bags, flexible pouches, metal cans, small sachets, bottles or cartons.

The End Product and Package:

—Concentrated tomato paste: 28-30brix hot break and 36-38brix cold break filled into aseptic bags (5kg-1000kg) and tin cans (100g-2500g) and sachets(5g-100g)

—Tomato puree: Fresh tomatoes after washed, sorted, crushed, blended, or milled to a thick liquid, but with no significant substance added or removed, the Brix value 4-6 Brix. The tomato puree can also be filled into pouches, tin cans, bottles or tubes.

—Tomato sauce: Use concentrated tomato paste as raw material, mixed with water, sugar, salt, seasonings and other ingredients and make it into 12-24brix tomato sauce, then filled into small containers like PET/glass bottles, tin cans, sachets, brick cartons, pouches and other packages.

—Tomato Juice: the processing flowchart is similar to tomato ketchup or tomato sauce. But the tomato juice has a lower viscosity and it is a beverage and can drink directly.

Technological Flowchart of the Tomato Paste Processing Line:

Concentrated tomato paste: use fresh tomato as raw materials, fresh tomatoes after air blowing washing, roller sorting, hammer crushing, tubular preheating, double stage pulping and refining, force circulation concentrating and tube in tube sterilizing, then filled into aseptic bags or small container packages.

FAQ For Tomato Paste Processing Line:

What information do you need to provide when you request a quotation?
Please provide the below-detailed information as much as possible:

What is end products do you want to produce?
—Our machine can make concentrated tomato paste, tomato puree, tomato juice, tomato ketchup or tomato sauce.

How many tons of fresh raw tomatoes can you supply per day?
—We supply machines from 20 tons per day to 1500 tons per day.

What containers do you want to fill, aseptic bags in drums, tin cans, sachets or other containers?
—Bag in drums tomato paste is for wholesaler who use it as raw materials to make tomato ketchup or sauce, whereas tomato paste in tin cans or sachets is for consumption as cooking ingredients.

What is the Brix value do you require for the end products, 28-30 Brix or 36-38 Brix?
—Cold-breaking tomato paste means that after the tomato is broken, the enzyme is inactivated at <70°C (generally 65°C), and then concentrated to 36-38 brix, and the viscosity of the cold break tomato paste will be low, but the flavor and color are good; The hot-breaking paste is the enzyme is inactivated after the tomato is broken at> 80°C (generally 85 or 90°C), and then concentrated to 28- 30 brix, the viscosity is higher, the flavor and color are poor. Usually If your tomato capacity is below 250TPD, we do not suggest you to produce 36-38 Brix Tomato paste.

Can we produce 8 hours a day?
We do not suggest that, because if you produce 8 hours a day, then for every day, then the production line needs to be stopped. When the production stop, you need to do the CIP cleaning, then it will cause a lot of waste of raw materials and lower down the whole production line efficiency(Especially the tomato paste in the evaporator).

What auxiliary equipment do we need for tomato paste processing?
–The CIP system is optional because the evaporator and sterilizer have self CIP cleaning function.

–Oil boiler or gas boiler to generate steam, the tubular preheater, sterilizer, evaporator and CIP system all need steam to heat the material.

–Cooling water tower to generate cooling water. The sterilizer, tomato paste evaporator all need cooling water to cool down material after heating.

–Air compressor to generate compressed air. The pneumatic valve group in the production line needs compressed air to perform its actions.

–RO soft water system. The soft water can be used for CIP cleaning water and evaporating water.

For more inforamtion, please contact us!

Album Chen

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SHANGHAI GENYOND TECHNOLOGY CO.,LTD.

GENYOND MACHINERY INDUSTRIAL GROUP